Papers in JOURNAL OF THE JAPAN SOCIETY FOR TECHNOLOGY OF PLASTICITY

(Vol.40 No.460 May 1999)


Ceramic Mechanical Seal for Rotary Joints Produced by Shave-Joining Method

Keisuke KANNO, Takezo SASAKI, Aranori HAYASHI and Terufumi MACHIDA

(Received on April 21, 1998)

Instead of expensive conventional bonding methods, a new manufacturing process was developed for high-performance rotary joints, which are important elements in machine systems to pass through oil and other liquors. The mechanical seal of ceramics such as Al2O3, TiB2, SiC and Zr2O3 was shave-joined with austenitic stainless steel housings for stators or rotors, and compared with a seal of cemented carbide alloy. The joining temperature of steel ranges from 100 to 600, and shaving depth is selected from values ranging from 0.15 to 0.5mm. As a result of an endurance test the developed rotary joint was confirmed to possess properties required for practical use:high joining strength, and good air tightness.
Key words : joining, shave-joining, ceramics, cemented carbide alloy, mechanical seals, rotary joint, joining strength, leakage test

Grain Size Predictions in Hot Forging of Vanadium Microalloyed Steels

Zhe WANG, Tingquan LI, Akira KONO, Nobuki YUKAWA and Takashi ISHIKAWA

(Received on May 20C 1998)

Empirical models combined with FEM simulation were developed to predict the microstructure of hot forged vanadium microalloyed steel products. In order to predict ferrite grain size, first, a hot upsetting test was conducted to determine an empirical relationship between recrystallized grain size, temperature and strain as well as a relationship between austenite grain size and ferrite grain size. Secondly, an isothermal upsetting test was conducted to investigate the relation between grain growth and holding time. These empirical models were incorporated into FEM(DEFORM-2D). Ferrite grain size for practical multiple stage hot forging was predicted. The results of the predictions agree well with experimental results.
Key words : hot forging, microalloyed steel, FEM simulation, recrystallized grain size, grain growth, austenite grain size, ferrite grain size